The Ultra-Pellet Pan captures loose plastic pellets also known as nurdles or pre-production pellets directly beneath railcars during loading and unloading. These pellets are small but pose a serious environmental risk when left uncontrolled. The Ultra-Pellet Pan acts as a physical barrier between your operation and regulatory consequences by helping to contain spills at ground level before they enter stormwater systems or surrounding soil. It supports a cleaner facility, improves environmental compliance efforts, and reduces cleanup time after transfers.
Plastic Pellet Railcar Spill Protection
Plastic Pellet Railcar Spill Protection
Ultra Pellet Pan
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Plastic Pellet Railcar Spill Containment
Each Ultra-Pellet Pan covers 20 feet of track, creating a wide containment zone beneath railcars. The extended surface area increases capture effectiveness by intercepting stray pellets during loading and unloading. Built-in drains allow rainwater to pass through while filtering out pellets, preventing overflow and keeping the system clear. The drainage design resists clogging and maintains continuous performance in outdoor conditions. The modular format gives you full flexibility. Connect multiple pans to create a longer containment system, or adjust the layout to fit specific track configurations. Although the Ultra-Pellet Pan is built for permanent installations, its lightweight components can be disassembled and relocated without heavy equipment. This makes it a durable, scalable solution for both fixed and temporary railcar spill containment zones.
Ultra Pellet Pan Features
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Ultra Pellet Pan Benefits
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Ultra Pellet Pan Specifications
| Part # | Model | Dimensions in. (mm) | Weight lbs. (kg) |
|---|---|---|---|
| Ultratech 7560 | Center Pan w/ Grates | 53.5 x 53.5 x 6 (1358.9 x 1358.9 x 152.4) | 112 (51) |
| Ultratech 7562 | Side Pan w/ Grates | 53.5 x 27.5 x 6 (1358.9 x 698.5 x 152.4) | 58 (26) |
| Ultratech 7570 | Pellet Deflector, 5-pack | 16 x 48 (406 x 1219) | 5 (2.27) |
Ultra Pellet Pan Composite Model
| Part # | Model | Dimensions in. (mm) | Weight lbs. (kg) |
|---|---|---|---|
| Ultratech 7246 | Center Pan | 255 x 36 x 4.5 (6477 x 914.4 x 114.3) | 177 (80) |
| Ultratech 7247 | Side Pan | 255 x 36 x 4.5 (6477 x 914.4 x 114.3) | 100 (45) |
| Ultratech 7570 | Pellet Deflector, 5-pack | 16 x 48 (406 x 1219) | 5 (2.27) |
*For additional information Railroad Spill Containment Options (pdf).
Plastic Railcar Spill Containment Installation
For installation steps see: Installation Instructions (pdf).
Plastic pellets are one of the largest sources of microplastic pollution entering oceans by weight. During storm events or industrial runoff, billions of these pellets can escape from rail yards, transfer points, or storage areas and enter stormwater systems. Once in the water, they often resemble food to fish, birds, and marine life. Ingesting pellets can cause choking, digestive blockages, and long-term harm to aquatic species.
Many regions now enforce stormwater regulations that specifically address this type of industrial pollution. Using pellet containment systems like the Ultra-Pellet Pan helps facilities reduce spill exposure and maintain environmental compliance. For organizations looking to implement best practices across their operations, Operation Clean Sweep provides a widely recognized framework. This program is backed by the Plastics Industry Association and the American Chemistry Council and offers guidance on managing pellet loss more responsibly.
IMPORTANT: The Ultra-Pellet Pan will not contain liquids of any kind! For railcar spill containment that will contain liquids, please see below.
Other Railroad Spill Containment Options:
